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Microminiature DVRT®

Microminiature DVRT®

The World's Smallest Linear Displacement Sensor!
Differential Variable Reluctance Transducer

Overview

Ideal for critical linear displacement measurements, the microminiature DVRT® delivers high performance in a tiny package. Advanced materials and electronics have resulted in a rugged, fast, and sensitive instrument capable of short-term submersion in aqueous environments. Units available for long-term submersion can be custom built to meet the specific application requirements.

Features

Features of our microminiature DVRTs® include micron to submicron resolution, linear analog output, flat dynamic response to kHz levels, and very low temperature coefficients. Free-sliding transducer cores are extremely lightweight and utilize flexible, elastic, bio-compatible alloys to provide resistance to kinking and permanent deformation.

Customization

A range of stroke lengths and specialized, modular attachments have been developed. Longer stroke lengths provide greater linearity DVRTs® with nonlinearity as low as ± 0.15%. This performance, combined with versatility of design allows the microminiature DVRT® to meet the needs of a wide variety of applications.

Miniature "plug and play" signal conditioners provide linear DC output when supplied with unregulated DC power. Multichannel, OEM and digital display systems are also available.

How it works

Core position is detected by measuring the coils' differential reluctance, using a sinewave excitation and synchronous demodulator. This differential detection method provides a very sensitive measure of core position while cancelling out temperature effects.

The transducers' coils and flex circuit leads are sealed in vacuum-pumped epoxy, within the stainless-steel case. This provides outstanding environmental resistance. The DVRT® has been successfully employed in harsh applications, including immersion in saline and pressurized oil.

Micro-Miniature Displacement Sensor
Applications
  • Miniature control elements for automotive and robotic systems
  • Process control for production-line monitoring
  • Dimensional gauging for quality control applications
  • Measuring strain and deflection in materials science and civil structures
  • Linear/angular positioning of optical components
  • Miniature force, torque, acceleration sensors
  • Biomedical sensors for measuring strain in bone and soft tissue
  • Available with sub-micron resolution and long stroke range
  • Operating temperature to 175°C
  • Frequency response up to 20 kHz
  • Lightweight core will not influence frequency response
  • stainless steel and high-performance polymer design suitable for extremely harsh environments
  • Waterproof, suitable for short-term submersion in corrosive media such as brake fluid and hot saline
  • Frictionless design suitable for high duty-cycle applications
  • Easily customized to suit specific application

lectrical Specifications (obtained using MicroStrain's DEMOD-DVRT)

 

Linear Stroke Lengths  3 , 6 & 9 mm (standard versions)
 1.5 mm (high resolution version)
Accuracy*  ± 1.0% using straight line
 ± 0.1% using polynomial
Sensitivity  2 volts/mm typical
Signal to noise  2000 to 1 (with filter 3 dB down at 800 Hz, standard)
Resolution (0.05% full scale for standard version)   1.5 µm for 3 mm stroke
  3.0 µm for 6 mm stroke
  4.5 µm for 9 mm stroke
  300 nm for high resolution version
Frequency response  7 Khz (unfiltered)
Temp. coeff. offset  0.0029%/°C
Temp. coeff. span  0.030%/°C
Hysteresis*  ± 1 micron
Repeatability*  ± 1 micron

* at constant temperature

Mechanical Specifications

Overall body length  11.3 mm for 3 mm stroke
 18.7 mm for 6 mm stroke
 26.8 mm for 9 mm stroke
 11.3 mm for high resolution version
Gauge length  Adjustable, 1.5 mm minimum
Outside diameter  1.5 mm (standard version)
 1.8 mm (high resolution)
Housing material  Smooth stainless steel , 4-40 (3 mm), 6-32 (6 mm) & 8-32 (9 mm) threaded options
Attachment method  Stainless steel clamp, screws or barbs
Leadouts  45 cm, multi stranded, shielded, stainless steel reinforced, Teflon insulated
Connector  Keyed Lemo 4-pin with polyolefin relief
Operating Temperature  -55 to 175˚C

U.S. Patents 4813435, 5497147, 5777467, 5914593 and Patents Pending

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Biomechanics Microminiature DVRT Starter Kit with Four Channels
Biomechanics Microminiature DVRT Starter Kit with Four Channels

M-DVRT-3-BX-SK4
Includes (4) M-DVRT-3, (4) CBL1, (4) DEMOD-DVRT, (1) MB-STD-4, (4) M-ATT-B3, (4) M-ATT-C3, (8) BARB1, (1) INS2, (1) M-ABLOCK

Biomechanics Microminiature DVRT Starter Kit with Three Channels
Biomechanics Microminiature DVRT Starter Kit with Three Channels

M-DVRT-3-BX-SK3
Includes (3) M-DVRT-3, (3) CBL1, (3) DEMOD-DVRT, (1) MB-STD-4, (3) M-ATT-B3, (3) M-ATT-C3, (6) BARB1, (1) INS2, (1) M-ABLOCK

Biomechanics Microminiature DVRT Starter Kit with Two Channels
Biomechanics Microminiature DVRT Starter Kit with Two Channels

M-DVRT-3-BX-SK2
Includes (2) M-DVRT-3, (2) CBL1, (2) DEMOD-DVRT, (1) MB-STD-4, (2) M-ATT-B3, (2) M-ATT-C3, (4) BARB1, (1) INS2, (1) M-ABLOCK

Biomechanics Microminiature DVRT Starter Kit with One Channel
Biomechanics Microminiature DVRT Starter Kit with One Channel

M-DVRT-3-BX-SK1
Includes (1) M-DVRT-3, (1) CBL1, (1) DEMOD-DVRT, (1) MB-STD-4, (1) M-ATT-B3, (1) M-ATT-C3, (2) BARB1, (1) INS2, (1) M-ABLOCK

3mm stroke Microminiature DVRT Starter Kit with Four Channels
3mm stroke Microminiature DVRT Starter Kit with Four Channels

M-DVRT-3-SK4
Includes (4) M-DVRT-3, (4) CBL1, (4) DEMOD-DVRT-TC, (1) MB-STD-4

3mm stroke Microminiature DVRT Starter Kit with Three Channels
3mm stroke Microminiature DVRT Starter Kit with Three Channels

M-DVRT-3-SK3
Includes (3) M-DVRT-3, (3) CBL1, (3) DEMOD-DVRT-TC, (1) MB-STD-4

3mm stroke Microminiature DVRT Starter Kit with Two Channels
3mm stroke Microminiature DVRT Starter Kit with Two Channels

M-DVRT-3-SK2
Includes (2) M-DVRT-3, (2) CBL1, (2) DEMOD-DVRT-TC, (1) MB-STD-4

3mm stroke Microminiature DVRT Starter Kit with One Channel
3mm stroke Microminiature DVRT Starter Kit with One Channel

M-DVRT-3-SK1
Includes (1) M-DVRT-3, (1) CBL1, (1) DEMOD-DVRT-TC, (1) MB-STD-4