Microstrain

Microminiature DVRT®

Microminiature DVRT®

The World's Smallest Linear Displacement Sensor!
Differential Variable Reluctance Transducer

Overview

Ideal for critical linear displacement measurements, the Microminiature DVRT® delivers high performance in a tiny package. Advanced materials and electronics have resulted in a rugged, fast, and sensitive instrument, capable of submersion in aqueous environments. The Microminiature DVRT® features micron- to-sub-micron resolution, linear analog output, flat dynamic response to kHz levels, and very low temperature coefficients. Its free-sliding cores are extremely lightweight and utilize flexible, elastic, bio-compatible alloys to provide resistance to kinking and permanent deformation. MicroStrain’s desktop consoles and in-line signal conditioners provide the Microminiature DVRT® with plug and play housing, power, analog output, LCD display, RS-232 output and software.

A range of modular positioning attachments and custom strokes are also available.

Sensor Design

Core position is detected by measuring the coils’ differential reluctance using a sine wave excitation and synchronous demodulator. This differential detection method provides a very sensitive measure of core position while cancelling out temperature effects.

The transducers’ coils and Teflon® cables are sealed in vacuum-pumped epoxy, within the stainless-steel case. This provides outstanding environmental resistance. The DVRT® has been successfully employed in harsh applications, including short term immersion in saline and pressurized oil.

Units available for long term immersion, corrosive and high pressure environments can be custom built to meet such requirements

Micro-Miniature Displacement Sensor
Applications
  • miniature control elements for automotive and robotic systems
  • process control for production-line monitoring
  • dimensional gauging for quality control applications
  • measuring strain and deflection in materials science and civil structures
  • linear/angular positioning of optical components
  • miniature force, torque, acceleration sensors
  • measuring strain, micromotion and deformation in bone and tissue
  • available with sub-micron resolution and long stroke range
  • operating temperature to 175 °C
  • frequency response up to 20 kHz with DEMOD-DC
  • frequency response up to 8 kHz with DEMOD-DVRT
  • lightweight core will not influence frequency response
  • stainless steel and high-performance polymer design suitable for extremely harsh environments
  • waterproof, suitable for short term submersion in corrosive media such as brake fluid and hot saline
  • frictionless design suitable for high duty-cycle applications
  • easily customized to suit specific applications

Electrical Specifications Obtained using DEMOD-DVRT® and DVRT® with 800 Hz low pass filter at constant temperature

Linear Stroke Lengths 3, 6 & 9 mm (standard version)
1.5 mm (high resolution version
Accuracy ± 1.5% using straight line
± 0.1% using polynomial
Sensitivity DEMOD output/sensor range
Signal to noise 2000 to 1 (with filter 3 dB down at
800 Hz, standard); 600 to 1 (unfiltered) noise measured peak to peak
Resolution 1.5 µm for 3 mm stroke
3.0 µm for 6 mm stroke
4.5 µm for 9 mm stroke
300 nm for high resolution version
Frequency response 800 Hz standard, 20 kHz optional
Temperature coefficient offset 0.0029%/ °C (typical) span 0.030%/ °C (typical)
Hysteresis ±1 micron
Repeatability ± 1 micron

Mechanical Specifications

Overall body length

11.3 mm for 3 mm stroke
18.7 mm for 6 mm stroke
26.8 mm for 9 mm stroke
11.3 mm for high resolution version

Outside diameter

1.5 mm (standard version) 1.8 mm (high resolution)

Housing material

smooth 316 stainless steel; 4-40, 6-32 & 8-32 400 series stainless steel threaded body options

Attachment method

stainless steel clamp, screws, barbs, threaded body

Leadouts

45 cm, multi stranded, shielded, stainless steel reinforced, Teflon insulated

Connector

keyed 4-pin Lemo, polyolefin relief

Operating temperature

-55 to 175 °C

Core weight

3 mm: 0.06 g, 6 mm: 0.07 g, 9 mm: 0.07 g, 1.5 mm: 0.06 g

Core material

0.020” diameter super elastic NiTi alloy, 00-90 thread optional

Cable diameter

0.036 “

 

Biomechanics Microminiature DVRT Starter Kit with Four Channels
Biomechanics Microminiature DVRT Starter Kit with Four Channels

M-DVRT-3-BX-SK4
Includes (4) M-DVRT-3, (4) CBL1, (4) DEMOD-DVRT, (1) MB-STD-4, (4) M-ATT-B3, (4) M-ATT-C3, (8) BARB1, (1) INS2, (1) M-ABLOCK

Biomechanics Microminiature DVRT Starter Kit with Three Channels
Biomechanics Microminiature DVRT Starter Kit with Three Channels

M-DVRT-3-BX-SK3
Includes (3) M-DVRT-3, (3) CBL1, (3) DEMOD-DVRT, (1) MB-STD-4, (3) M-ATT-B3, (3) M-ATT-C3, (6) BARB1, (1) INS2, (1) M-ABLOCK

Biomechanics Microminiature DVRT Starter Kit with Two Channels
Biomechanics Microminiature DVRT Starter Kit with Two Channels

M-DVRT-3-BX-SK2
Includes (2) M-DVRT-3, (2) CBL1, (2) DEMOD-DVRT, (1) MB-STD-4, (2) M-ATT-B3, (2) M-ATT-C3, (4) BARB1, (1) INS2, (1) M-ABLOCK

Biomechanics Microminiature DVRT Starter Kit with One Channel
Biomechanics Microminiature DVRT Starter Kit with One Channel

M-DVRT-3-BX-SK1
Includes (1) M-DVRT-3, (1) CBL1, (1) DEMOD-DVRT, (1) MB-STD-4, (1) M-ATT-B3, (1) M-ATT-C3, (2) BARB1, (1) INS2, (1) M-ABLOCK

3mm stroke Microminiature DVRT Starter Kit with Four Channels
3mm stroke Microminiature DVRT Starter Kit with Four Channels

M-DVRT-3-SK4
Includes (4) M-DVRT-3, (4) CBL1, (4) DEMOD-DVRT-TC, (1) MB-STD-4

3mm stroke Microminiature DVRT Starter Kit with Three Channels
3mm stroke Microminiature DVRT Starter Kit with Three Channels

M-DVRT-3-SK3
Includes (3) M-DVRT-3, (3) CBL1, (3) DEMOD-DVRT-TC, (1) MB-STD-4

3mm stroke Microminiature DVRT Starter Kit with Two Channels
3mm stroke Microminiature DVRT Starter Kit with Two Channels

M-DVRT-3-SK2
Includes (2) M-DVRT-3, (2) CBL1, (2) DEMOD-DVRT-TC, (1) MB-STD-4

3mm stroke Microminiature DVRT Starter Kit with One Channel
3mm stroke Microminiature DVRT Starter Kit with One Channel

M-DVRT-3-SK1
Includes (1) M-DVRT-3, (1) CBL1, (1) DEMOD-DVRT-TC, (1) MB-STD-4