Microstrain

Non-Contact DVRT®

Non-Contact DVRT®

Differential Variable Reluctance Transducer

Overview

Ideal for difficult sensing applications, the Non-Contact DVRT® is designed to measure the displacement and proximity of a metal target without physical contact. The measurement is unaffected by interposed nonmetallic, non-conductive materials, such as polymers and biomaterials. The stainless shell of the device houses two coils; one for sensing and the other for temperature compensation. The coils and Teflon® cable are mounted on a stable PEEK substrate. This assembly is potted into the stainless housing using high-grade, vacuum-pumped epoxy and includes integral strain relief. This packaging allows the sensor to be used in applications requiring long-term immersion in water and saline solutions.

MicroStrain’s desktop consoles and in-line signal conditioners provide the Non-Contact DVRT® with plug and play housing, power, analog output, LCD display, RS-232 output and software. Custom ranges are available on request.

Sensor Design

Two coils within the Non-Contact DVRT® housing form its sensing and compensation elements. When the face of the transducer is brought into close proximity to a ferrous or highly conductive ‘target’ material, the reluctance of the sense coil is changed, while the compensation coil acts as a reference.

The coils are driven by a high-frequency sine wave excitation and their differential reluctance is measured using a synchronous demodulator. Differencing the two coils’ outputs provides a sensitive measure of the position signal, while cancelling out variations caused by temperature.

Ferrous targets change the sense coils’ reluctance by altering the magnetic circuit’s permeability; conductive targets (such as aluminum operate by the interaction of eddy currents induced in the target’s skin with the field around the sense coil.

Non-Contact Displacement Sensor
Applications
  • miniature control elements for automotive and robotic systems
  • process control for production-line monitoring
  • dimensional gauging for quality control applications
  • measuring strain and deflection in materials science and civil structures
  • linear/angular positioning of optical components
  • miniature force, torque, acceleration sensors
  • measuring strain, micromotion and deformation in bone and tissue
  • available with sub-micron resolution and long stroke range
  • operating temperature to 175 °C
  • frequency response up to 20 kHz with DEMOD-DC
  • frequency response up to 8 kHz with DEMOD-DVRT
  • lightweight core will not influence frequency response
  • stainless steel and high-performance polymer design suitable for extremely harsh environments
  • waterproof, suitable for short term submersion in corrosive media such as brake fluid and hot saline
  • frictionless design suitable for high duty-cycle applications
  • easily customized to suit specific applications

Electrical Specifications (Obtained using DEMOD-DVRT® and DVRT® with 800 Hz low pass filter at constant temperature)

Measurement range
NC-DVRT-1.0
NC-DVRT-1.5
NC-DVRT-2.5
NC-DVRT-5.0
1.0 mm
1.5 mm
2.5 mm
5.0mm (not compatible with DEMOD-DC®)
Accuracy ±0.2 to ±1% with polynomial calibration
Sensitivity DEMOD output/sensor range
Signal to noise standard - 1000 to 1with filter 3dB down at 800 Hz
Resolution dependent upon displacement area
Frequency response 800 Hz standard, 20 KHz optional
Temperature coefficient offset 0.0039%/°C (typical)
span 0.016%/°C (typical)
dependent on target material
Hysteresis ±2 microns (typical)
Repeatability ±2 µm (typical) at constant temperature

Mechanical Specifications

Size

NC-DVRT®-1.0
NC-DVRT®-1.5
NC-DVRT®-2.5
NC-DVRT®-5.0

diameter x length (thread)

4.83 mm x 19.0 mm (10-32 UNF-2A )
6.35 mm x 19.0 mm (¼-28 UNF-2A)
12.70 mm x 19.0 mm (½-20 UNF 2A)
19.1 mm x 32.0 mm (smooth body)

Housing material 300 series stainless steel
Attachment method threaded stainless nuts (excluding NC-DVRT-5.0)
Leadouts 45 cm, shielded, teflon insulated, stainless wire reinforced, multistrand conductors
Connector keyed 4-pin Lemo, polyolefin relief
Operating
temperature
-55 to 175 °C
Cable diameter 0.036 “ to 0.070 “

Contact us for information on custom designs suitable for immersion, corrosive and high pressure environments.

Non-Contact DVRT Starter Kit
Non-Contact DVRT Starter Kit

NC-DVRT-1.5-SK1
Includes (1) NC-DVRT-1.5, (1) DEMOD-DC