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Non-Contact DVRT®

Non-Contact DVRT®

Differential Variable Reluctance Transducer

Overview

Ideal for difficult sensing applications, this transducer can measure displacement and proximity of a metal target without physical contact. The measurement is unaffected by interposed nonmetallic, non-conductive materials, such as polymers and biomaterials.

The stainless shell of the device houses two coils; one for sensing and the other for temperature compensation. The coils and teflon cable are mounted on a stable PEEK substrate. This assembly is potted into the stainless housing using high-grade, vacuum-pumped epoxy and includes integral strain relief.

This packaging allows the sensor to be used in applications requiring long-term immersion in water and saline solutions.

Miniature "plug and play" signal conditioners provide linear DC output when supplied with unregulated DC power. Multichannel, OEM and digital display systems are also available.

Custom ranges are available on request.

How it works

Two coils within the non-contact DVRT's® housing form its sensing and compensation elements. When the face of the transducer is brought in close proximity to a ferrous or highly conductive material, the reluctance of the sense coil is changed, while the compensation coil acts as a reference.

The coils are driven by a high-frequency sinewave excitation, and their differential reluctance is measured using a sensitive demodulator. Differencing the two coils' outputs provides a sensitive measure of the position signal, while cancelling out variations caused by temperature.

Ferrous targets change the sense coils' reluctance by altering the magnetic circuit's permeability; conductive targets (such as aluminum) operate by the interaction of eddy currents induced in the target's skin with the field around the sense coil.

Non-Contact Displacement Sensor
Applications
  • Miniature control elements in automotive and robotic systems
  • Process control for production-line monitoring
  • Measurement of tissue deformation and implant micromotion in biomedical studies
  • Materials science, civil engineering: structural deflections, strain extensometry
  • Optical components: linear/angular positioning
  • Miniature sensors: force, torque, acceleration
  • Available with sub-micron resolution
  • Operating temperature to 175°C
  • Frequency response up to 20 kHz
  • Stainless steel and high-performance polymer design suitable for extremely harsh environments
  • Waterproof, suitable for short-term submersion in corrosive media such as brake fluid and hot saline
  • Non-contact design suitable for high duty-cycle applications
  • Easily customized to suit specific application

Electrical Specifications (obtained using MicroStrain's DEMOD-DVRT)

 

 Measurement Range
 
 NC-DVRT-0.5

 NC-DVRT-1.0

 NC-DVRT-1.5

 NC-DVRT-2.5

 

 0.5 mm
 
 1.0 mm
 
 1.5 mm
 
 2.5 mm

 Nonlinearity  Exponential output
 Sensitivity  5 volts/mm typical
 Signal to noise  Standard - 1000 to 1 with filter 3 dB down at 1 KHz
 Resolution  0.1% minimum
 Frequency response  800 Hz standard, 20 KHz optional
 Temp. coeff. offset  .0039% / °C
 Temp. coeff. span  .016% /°C
 Repeatability  ±2 µm typical (at constant temperature)

Mechanical Specifications

 Size

 NC-DVRT-0.5

 NC-DVRT-1.0

 NC-DVRT-1.5

 NC-DVRT-2.5

 Diameter x Length (thread)

 2.84 mm x 8.4 mm (4-40 UNC-2A)

 4.83 mm x 19.0 mm (10-32 UNF-2A )

 6.35 mm x 19.0 mm (1/4-28 UNF-2A)

 12.70 mm x 19.0 mm (1/2-20 UNF 2A)

Housing Material 300 series stainless steel
Fixturing Method Threaded stainless nuts
Leadouts 45 cm, shielded, teflon insulated
Strain Relief Stainless wire reinforced multistrand insulated
Connector LEMO 4-pin male with shrink polyolefin covering
Operating Temperature

-55 to 175°C

Patents Pending

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Non-Contact DVRT Starter Kit
Non-Contact DVRT Starter Kit

NC-DVRT-1.5-SK1
Includes (1) NC-DVRT-1.5, (1) DEMOD-DC