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Microminiature Gauging DVRT®

Microminiature Gauging DVRT®

The World's Smallest Linear Gauge!

Differential Variable Reluctance Transducer (or "half bridge LVDT")

Overview

Designed to get into tight spaces, the microminiature gauging DVRT® delivers high performance in a tiny package. A sapphire bearing and sapphire ball guide the spring-loaded tip, providing an exceptionally smooth static and dynamic response.

Features of micro-gauging DVRTs® include: micron to sub-micron resolution, linear analog output, flat dynamic response to kHz levels, and very low temperature coefficients. Extremely lightweight, captive cores are tiny yet rugged. Super-elastic, corrosion-resistant alloys provide resistance to kinking and permanent deformation, and allow short term submersion of the instrument. Units available for long-term submersion can be custom built to meet the specific application requirements.

Micro-gauging DVRTs® are ideal for applications requiring closely spaced sensing arrays. Sensor arrays of only 5 mm center-to center spacing can be readily implemented with our clamping collar mounting system. This system also protects the sensor and test items from excess applied force or over-range displacement.

Miniature "plug and play" signal conditioners provide linear DC output when supplied with unregulated DC power. Multichannel, OEM and digital display systems are also available.

Core position is detected by measuring the coils' differential reluctance, using a sinewave excitation and synchronous demodulator. This differential detection method provides a very sensitive measure of core position while cancelling out temperature effects.

The transducer's coils and multistranded leads are sealed in vacuum-pumped epoxy within the stainless-steel case. This provides outstanding environmental resistance. The DVRT® has been successfully employed in harsh applications, including immersion in saline and pressurized oil.

Micro-Miniature Displacement Sensor with Gauging
Applications
  • Miniature control elements for automotive and robotic systems
  • Process control for production-line monitoring
  • Dimensional gauging for quality control applications
  • Measuring strain and deflection in materials science and civil structures
  • Linear/angular positioning of optical components
  • Miniature force, torque, acceleration sensors

  • Available with sub-micron resolution and long stroke range
  • Operating temperature to 175°C
  • Frequency response up to 20 kHz
  • Lightweight core will not influence frequency response
  • Stainless steel and high-performance polymer design suitable for extremely harsh environments
  • Waterproof, suitable for short-term submersion in corrosive media such as brake fluid and hot saline
  • Low-friction design suitable for high duty-cycle applications
  • Easily customized to suit specific application

Electrical Specifications (with MicroStrain® DVRT® demodulator)

 

Linear Stroke Lengths  3, 6 & 9 mm (standard version) 1.5 mm (high resolution version)
Accuracy* ± 1.0% using straight line ± 0.1% using polynomial
Sensitivity  2 volts/mm typical
Signal to noise  2000 to 1 (with filter 3 dB down at 800 Hz, standard)
600 to 1  (unfiltered) noise measured peak to peak
Resolution (0.05% of full scale for standard version)  1.5 µm for 3 mm stroke
 3.0 µm for 6 mm stroke
 4.5 µm for 9 mm stroke
 300 nm for high resolution version
Frequency response  7 Khz (unfiltered)
Temp. coeff. offset  .0029% / degree C
Temp. coeff. offset 
                   span
 0.0029%/ °C
 0.030%/ °C
Hysteresis*  ± 1 micron
Repeatability*  ± 1 micron
Cycle life  Fully operational after >20 million cycles to full scale displacement

* at constant temperature

Mechanical Specifications

Overall body length 20 mm plus 3 times stroke
Outside diameter 1.8 mm (smooth body)
Spring stiffness 0.2 Newtons/mm (1 lb/inch)
Bearing materials Sapphire on stainless
Standard core tips 1.5 mm sapphire ball, 1.5 mm sapphire cup, sapphire stylus with 60 micron tip radius
Housing material Stainless steel, smooth body, or 8-32 400 series stainless steel threaded body
Mounting system Clamping collar or threaded body
Sensor spacing 5.0 mm minimum center-to-center with smooth body & clamping collar mounting system
Leadouts 45 cm multistranded, shielded, stainless steel reinforced, teflon insulated
Connector Keyed Lemo 4-pin, polyolefin relief
Operating Temp -55 to 105 degrees C standard, -55 to 175 degrees C optional
Core weight 30 milligrams, w/ tip and bearing
Core material Superelastic NiTi alloy

U.S. Patent 4,813,435 and Patents Pending

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3 millimeter stroke, DC input/DC output Microminiature Gauging Starter Kit
 3 millimeter stroke, DC input/DC output Microminiature Gauging Starter Kit

MG-DVRT-3-SK1
Includes (1) MG-DVRT-3, (1) DEMOD-DC